Wirtgen W240CRi

WIRTGEN W240CRI – COLD RECYCLERS

Cold recyclers in the CR series are used for the cost-effective recycling of pavements. Binding agents and water are added in precisely metered quantities by means of microprocessor-controlled injection systems. Cold recyclers with a paving screed use the down-cut process and immediately repave the recycled construction material. In large projects requiring high daily performances, the recycler transfers the recycled construction material via its integrated discharge conveyor to the material hopper of the downstream paver, which immediately repaves it, achieving a high degree of pre-compaction. The recyclers in the CR series additionally can be used as high-performance milling machines.

HIGH QUALITY IN-PLACE RECYCLING OF ASPHALT LAYERS

• Cold In-Place Recycling (CIR) and Full Depth Reclamation (FDR): Machines from the CR series are used as part of a paving train for cost-effective cold in-place recycling of road pavements in a single pass by adding cement, emulsion, or foamed bitumen at a mixing capacity of up to 800 t/h.

• The compact W 240 CRi cold recycler is designed for easy rehabilitation of lanes using a built-in paving screed.

• Through lateral pre-milling, the cold recyclers can also rehabilitate road pavements that extend beyond the machine’s working width in one pass.

• If required, the cold recyclers can also be used as high-performance milling machines or for granulating road structures.

SIMPLE OPERATING CONCEPT

• Flexible positioning of the main control panels in both directions of operation

• All machine parameters are displayed on a high-resolution color screen

• Four large, clearly structured control panels for operation by the ground crew

• On-board diagnostic system for quick and easy assistance with maintenance procedures

• Many new automated features enhance ease of operation

• High-precision LEVEL PRO levelling system comprising different sensor models

PERFECTION IN VISIBILITY, COMFORT AND ERGONOMIC DESIGN

• Optimized machine geometry ensures perfect visibility

• High-quality camera system comprising up to seven cameras

• Clearly structured, adaptable operator’s platform including canopy

• Powerful LED lighting system for night operations

• Easy start-up and quick modification of the machine to match the specific application

TREMENDOUS PERFORMANCE

• High-powered, high-torque diesel engine

• Minimized engine noise emissions allow around-the-clock operations in urban environments

• Emission standards US Tier 2 or strict emission standards US Tier 4f

• Intelligent engine-machine management system for maximum advance rates

• All-track drive (ASC) and fourfold full-floating lifting column feature ensure optimum traction

• Direct mechanical rotor drive ensures high efficiency

HIGH-PRECISION, RELIABLE INJECTION SYSTEMS

• Integrated injection systems for water, bitumen emulsion and foamed bitumen

• VARIO injection bar – adjustment of injection pressure via variable nozzle openings

• Metering panel with screen for reliable operation and easy monitoring of binder metering

• Electrically heated bitumen system

• Innovative process water monitoring for the production of foamed bitumen

• Automatic self-cleaning and flushing feature for high functional reliability of the injection nozzles

EFFECTIVE CUTTING AND MIXING TECHNOLOGY

• Perfectly designed milling and mixing unit for both recycling and front-loading operations (milling)

• Extremely hard-wearing HT22 quick-change tool holder system

• Hydraulic rotor rotation device and hydraulic or pneumatic pick ejector drift for quick and easy pick replacement

• MCS EXTEND (Multiple Cutting System) available for working widths of 10 ft 6 in (3.2 m), 11 ft 6 in (3.5 m) and 12 ft 6 in (3.8 m)

Similar models may be shown in addition to the featured model. Equipment may be shown with options.

Specifications and data are subject to change without prior notice.

Weight Of Base Machine - Maximum operating weight (full tanks, full range of equipment): 130,955 lbs (59,400 kg)
Electrical System - Voltage supply: 24 V
Weight Of Base Machine - NOTE: *2 = Machine weight, half-full tanks, vehicle tool kits, machine operator, excluding optional equipment
Engine - Fuel consumption, full load: 51.5 gal (195 l/h)
Conveyor System - Belt width of primary conveyor: 3 ft 7 in (1,100 mm)
Weights Of Operating Fluids - Fuel (6.9 lbs/gal (0.83 kg/l)): 2,535 lbs (1,150 kg)
Engine - Number of cylinders: 12
Engine - Exhaust emission standard: US Tier 4f
Milling And Mixing Rotor - Rotor speed at maximum operating speed: 100 rpm
Filling Capacities - Hydraulic fluid: 92.5 gal (350 l)
Engine - Power: at 2,000 rpm: 653 kW / 875 HP / 888 PS
Milling And Mixing Rotor - Drum diameter with tools: 3 ft 9 in (1,140 mm)
Weight Of Base Machine - Operating weight, CE *2: 106,924 lbs (48,500 kg)
Track Units - Track units, front and rear (L x W x H): 7 ft 5 in x 1 ft 3 in x 2 ft 7 in (2,250 x 370 x 790 mm)
Engine - Manufacturer: Caterpillar
Engine - Type: C27 ATAAC
Driving Performance - Operating and travel speed: 0 - 288.7 ft/min (0 - 3.3 mph) (0 - 88 m/min (0 - 5.3 km/h))
Engine - Cooling: Water
Track Units - :
Engine - Fuel consumption, field mix: 21.1 gal/h (80 l/h)
Electrical System - :
Filling Capacities - Fuel: 369.8 gal (1,400 l)
Conveyor System - Theoretical capacity of discharge conveyor: 873.7 yd³/h (668 m³/h)
Driving Performance - :
Milling And Mixing Rotor - Working width: 7 ft 8 in (2,350 mm)
Filling Capacities - Water: 1,056.7 gal (4,000 l)
Milling And Mixing Rotor - NOTE: *1 = The maximum working depth may deviate from the value indicated due to tolerances and wear
Engine - Maximum power: at 1,800 rpm: 775 kW / 1,038 HP / 1,054 PS
Engine - Displacement: 7.2 gal (27.2 l)
Milling And Mixing Rotor - Working depth *1: 0 - 14 in (0 - 350 mm)
Weight Of Base Machine - Empty weight of machine in standard design excluding operating fluids: 100,972 lbs (45,800 kg)
Weights Of Operating Fluids - Water tank filling: 8,819 lbs (4,000 kg)
Conveyor System - Belt width of discharge conveyor: 3 ft 7 in (1,100 mm)