Wirtgen W120Ri

WIRTGEN W120Ri — SMALL COLD MILLING MACHINE

EFFICIENT MILLING AND GRANULATING OF ROAD PAVEMENTS

Asphalt and concrete pavements can be cost-effectively removed with cold milling machines. The range of applications extends from the complete removal of asphalt and concrete to the layer-by-layer removal and levelling of asphalt and concrete surfaces. With WIRTGEN cold milling machines, it is possible to machine working widths from 1 ft 2 in up to 14 ft 5 in and working depths up to 1 ft 2 in in a single pass. In addition, a large number of different milling drums, such as ECO cutters or fine milling drums, ensure that machines can be used with a high degree of flexibility.

COLD MILLING WITH SMALL MILLING MACHINES

Small milling machines are equipped with a wheeled chassis and a milling drum positioned at the rear of the machine. The granulated RAP separated by the rotating milling drum is collected by a slewing discharge belt located at the rear of the machine and immediately conveyed to waiting trucks. That is why small milling machines are also called rear loaders. The compact rear loaders are designed to be operated by a single person. In addition, they are usually extremely maneuverable and have a retractable right rear wheel.

HIGH-PRECISION, INTUITIVE LEVELING WITH LEVEL PRO PLUS

When milling, it’s important to remove the layers of asphalt at the specified depth. WIRTGEN’s intuitive LEVEL PRO PLUS leveling technology can be relied on to precisely maintain the specified milling depth.

SIMPLE, INTUITIVE OPERATION WITH LEVEL PRO PLUS

The LEVEL PRO PWS leveling system developed especially for cold milling machines offers easy and intuitive one-hand operation using the rotary knob, and the menu can be configured as desired. LEVEL PRO PLUS stands out due to its precise milling results.

FULLY INTEGRATED

The LEVEL PRO PLUS leveling system is fully integrated into the machine control system, enabling a high degree of automation.

ADDITIONAL AND AUTOMATIC FUNCTIONS

The LEVEL PRO PLUS leveling system offers many automatic and additional functions that make the operator’s job easier. This also speeds up work processes.

DISPLACEMENT SENSORS

The reference line is scanned via heavy-duty displacement sensors built into the hydraulic side plate cylinders and displayed directly on the high-resolution LEVEL PRO PLUS control screen.

LEVELING BOOM

The telescoping leveling boom with an ultrasonic sensor for scanning references located up to 2.0 m to the left of the machine guarantees perfect milling results, even when performing complex leveling jobs.

EFFICIENT MULTIFUNCTIONAL ARMREST

The W 100 R(i) / W 120 R(i) is equipped with an efficient multifunctional armrest that not only speeds up processes and improves results, but also results in a more satisfied operator.

ERGONOMICALLY DESIGNED MULTIFUNCTIONAL ARMREST

The multifunctional, individually adjustable armrest combines innovative design with perfect user-friendliness. Important information is displayed in color on the control screen, The multifunctional armrest is also precisely integrated into the universal operating concept for the entire WIRTGEN small milling fleet, and it enables productive working from the outset.

JOB DATA

Information like the weight and volume of the milled material, the size of milled areas, or the number of loaded trucks can be displayed automatically. This job data can be used to log daily performance.

FAVORITES BUTTONS

Four buttons can be programmed with twenty different functions as required by the operator.

PERFECT VIEW OF IMPORTANT WORKING AREAS

Excellent visibility quickly pays off. The well-designed visibility concept of the W 100 R(i) / W 120 R(i) significantly reduces the operator’s workload, resulting in better milling results.

UNOBSTRUCTED VIEW OF THE RIGHT SIDE PLATE

The optimized shape of the operator’s platform offers an unobstructed view of the right side plate and in front of the milled surface.

EXCELLENT VISIBILITY TO THE REAR

The compact design of the discharge conveyor’s suspension system ensures that the operator has a clear view of the milled surface behind the machine.

HIGH-QUALITY CAMERA / MONITOR SYSTEM

The camera / monitor system consists of two cameras and a heavy-duty monitor. The monitor provides a high-resolution view of the loading situation from the cameras at the end of the discharge conveyor and of the area in front of the milling drum housing below the machine.

OUTSTANDING ERGONOMICS AND EASE OF OPERATION

A wide variety of different equipment features, individual adjustment options, and features that make operating the machine easier significantly enhance operator comfort. The result is maximum productivity on site.

COMFORT OPERATOR’S SEAT

The ergonomically designed operator’s seat with seat heating, which rotates to the right and left, ensures that the operator has outstanding visibility to the side and to the rear.

ELECTRICAL WATER FILLING LEVEL INDICATOR

The operator can conveniently check the level of the water tank via the control screen.

“WELCOME” AND “GO HOME” LIGHTING

The access ladder and operator’s platform can be brightly illuminated when approaching and walking away from the machine.

WEATHER PROTECTION

Additional wind and weather protection elements on the operator’s platform protect the operator from exposure to rain and wind.

QUICK AND PRECISE MANEUVERING

Driving and steering innovations increase efficiency during day-to-day job site operations. The small milling machine is compact and maneuverable, allowing it to be moved quickly from site to site.

MAXIMUM SPEED OF 7.5 KM/H

The machine’s travel speed of up to 7.5 km/h helps complete jobs particularly quickly.

ABILITY TO REVERSE WITH MILLING DRUM ENGAGED

The ability to reverse with the milling drum engaged makes it possible to maneuver quickly and easily on the job site.

RAPID HEIGHT ADJUSTMENT

The electrohydraulic height adjustment system allows the operator to set the milling depth quickly and precisely.

MEMORY FUNCTION FOR HEIGHT ADJUSTMENT

For fast, convenient height adjustment, it’s possible to save up to three different height positions per machine side to memory buttons on the multifunctional armrest.

ELECTRONICALLY CONTROLLED TRAVEL DRIVE

The electronically controlled travel drive with two transport speeds and two milling speeds makes fine maneuvering possible when very precise milling is required.

MANEUVERABLE AND COMPACT MACHINE

The W 100 R(i) / W 120 R(i) small milling machine is an expert in tight curves and urban environments, making small turning radii and precise milling possible in any job site situation.

LARGE STEERING ANGLES

The large steering angles to the left and right guarantee small turning radii and thus rapid maneuvering, even in tight spaces.

FAST STEERING

In situations where the operator needs to steer particularly fast, the machine can be steered as always using the steering wheel.

PRECISION STEERING

The highly responsive hydraulic steering system allows the operator to steer the ma. chine precisely and smoothly, including via the right-hand multifunctional armrest.

COMPACT MACHINE DIMENSIONS

Thanks to its compact design, the small milling machine can mill in confined spaces and is easy to transport.

MAXIMUM FUMCTIONALITY WHEN MILLING

Intelligent solutions for the milling drum, side plate, and scraper make milling faster and increase its quality overall.

HT22 TOOLHOLDER SYSTEM

The extremely wear-resistant HT22 toolholder system (standard) minimizes downtimes and increases the service life of the entire milling drum.

HYDRAULIC PICK EJECTOR

The hydraulically operated pick ejector makes it easier for the operator to change picks.

HYDRAULICALLY RAISABLE SIDE PLATE

Overload sensors on the left and right side plates cause them to lift briefly to prevent them from sinking into soft ground.

AUTOMATIC SCRAPER LIFTING

Overload sensors protect the milling drum unit from damage by triggering the scraper to lift briefly, such as to avoid obstacles or uneven ground.

ELECTRICALLY ADJUSTABLE WATER SPRAY QUANTITY

The water spray quantity can be adjusted from the operator’s platform to reliably cool the picks, bind dust, and ensure that the machine remains productive for extended periods of time.

A VARIETY OF MILLING DRUMS

A large number of different original WIRTGEN milling drums and special milling drums are available for a wide range of applications.

FLEXIBLE, HIGH-PERFORMANCE LOADING

A cold milling machine is only as good as its loading system. That’s why the W 100 R(i) / W 120 R(i) features a milled material loading system that was designed for maximum performance.

HYDRAULIC FOLDING CONVEYOR

The hydraulic folding conveyor can be folded away quickly for easy transport and to adapt to site conditions.

WIDE CONVEYOR SWING ANGLES

Wide conveyor swing angles of 25° to both the right and left make it possible to easily load material, even in difficult job site situations.

QUICK-RELEASE COUPLING

The innovative quick-release coupling ensures that the hydraulic connections can be easily connected when mounting / removing the discharge conveyor.

LARGE BELT WIDTH AND CLEAT HEIGHT

A large belt width and cleat height guarantee a high conveying capacity.

HIGH EFFICIENCY FOR TREMENDOUS PRODUCTIVITY

The high-performance cold milling machine in the 1.0 m class stands out due to its wide range of applications. Its productivity is enhanced further by features tailored to site requirements.

ADDITIONAL WEIGHTS

Variable additional weights up to a total of 400 kg make it possible to achieve a high operating weight, excellent traction, and trouble-free transport.

REDUCED OPERATOR WORKLOAD

The WIDRIVE machine control system, which reduces the operator’s workload and enhances performance is used to control the engine speed, travel speed, activation and deactivation of the water system, among other functions.

AUTOMATIC POSITIONING FUNCTION

The built-in, innovative automatic positioning function considerably simplifies machine operation through the use of relief sensors.

HYDRAULIC POWER BELT TENSIONER

The automatically engaging hydraulic power belt tensioner ensures that power is transmitted safely and effectively.

WITOS FLEETVIEW TELEMATICS SYSTEM

WIRTGEN’s efficient WITOS FleetView telematics system supports fleet management position and status monitoring, as well as maintenance and diagnostic processes.

OPTIMIZED SERVICEABILITY

Outstanding access to all maintenance and inspection points minimizes maintenance requirements.

LOW ENVIRONMENTAL EMISSIONS

Low diesel consumption and low noise levels are better for both the operator and the environment. Ultimately, the small milling machine’s environmentally friendly technology cuts costs and increases the operator’s performance.

TWO ENGINE MODELS

The engine technology used in the W 100 R and the W 120 R meets EU stage 3a / US EPA Tier 3 emissions standards. The W 100 Ri and W 120 Ri meet the stringent requirements of the EU stage 5 / US EPA Tier 4f.

STANDARD DIESEL PARTICULATE FILTER

The diesel particulate filter that comes standard with the engine technology in the W 100 Ri and W 120 Ri meets even more stringent emission standards.

THREE DIFFERENT MILLING DRUM SPEEDS

Three different milling drum speeds make it possible to achieve unparalleled milling performance in a wide range of applications.

OPTIMIZED SOUND AND HEAT INSULATION

The effectively optimized sound and heat insulation significantly reduces noise emissions.

SPEED-CONTROLLED COOLING FAN DRIVE

The cooling system with temperature-controlled fan speed ensures noise emissions are kept to an absolute minimum.

Similar models may be shown in addition to the featured model. Equipment may be shown with options.

Specifications are subject to change without prior notice.